Facilities & Capabilities
 
Melting

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Two Inductotherm 35 ton channel induction furnaces provide a combined melting capability of 125 tons per day of quality grey and ductile iron. All common grades of grey and ductile are produced regularly. Special grades are available by arrangement.
 
Moulding

Osborn 716
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Osborn 722
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Hunter 20
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Palmer M300
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Moulding Centre Method Flask Size Weight Range

Pin Lift
(Osborn 716)
Cope & Drag 24" x 24"
11 over 10
20" X 30"
20 - 100 lbs.

Pin Lift
(Osborn 719)
Cope & Drag 28" x 32" tight flasks
10" over 10" and 15" over 15"
Up to 350 lbs.

Pin Lift
(Osborn 722)
Cope & Drag 32" x 36" tight flasks
10" over 10" and 15" over 15"
36" x 54" tight flasks
10" over 10" and 18" over 18"
Up to 600 lbs.

Hunter 20 Matchplate 20" x 24"
8" over 7"
Up to 70 lbs.

Hunter 10 Matchplate 14" x 19"
6" over 5"
Up to 35 lbs.

Squeezer Matchplate Up to 16" x 16" Up to 25 lbs.

Pep-set Mounted or loose patterns. Up to 2000 lbs.  
 
Core Room
Method Facilities    

Shell
  • 3 Shalco U-180
  • 2 Shalco U-150
  • 2 Cooper Chapman Manual

  • Shalco 4-103
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    Coldbox
  • Osborn 7G
  • Shalco 4-103
  • Laempe L-20

  • Oil Sand  

    Pep-set  
     
    Cleaning Room
    Method Facilities    

    Shot Blasting
  • 22 cu. ft. tumbleblast
  • 28 cu. ft. tumbleblast
  • 6 ft. diameter tableblast
  • spinner hanger
  •    

    Stationary & Portable Grinder      

    Painting Dip tank with gas infrared oven for prime painting, if required.    
     
    Pattern Shop

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    In house pattern facilities with capabilities from initial stages of tooling design, to completion of production tooling. All popular tooling media used: wood, metal, plastics, etc. Also assistance of several other local pattern jobbing shops available as required.
     
    Quality Assurance
     
  • Digital eutectometer and chill wedge for metal analysis
  • Temp-tip for metal temperature
  • Brinell Hardness and Magnaflux facilities on site.
  • Sand labratory on site.
  • Frequent comparison with reports from local independent labratory.
  • X-ray and ultrasonic testing available locally.
  • Extensive use of statistical process control.
  • Ultra Sonic wall thickness inspection on site.
  •  
    Miscellaneous
     
  • Heat treatment available locally.

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